Are There Different Types Of Concrete Plants?

Jun 10, 2020Concrete

Certainly, there are different types of concrete batching plants that can be classified based on what they are producing the concrete for, along with the kind of production, way of construction, and method of proportioning the materials. So before getting into the details, let us start with the basics.

What Is A Concrete Plant?

Basically, it is a centralized facility or batching plant that combines various ingredients to form concrete. The inputs include cement, water, sand, aggregate, and more. The plant has different equipment that weighs the materials in volumetric proportions to offer exceptional control and accuracy over the concrete produced.

In short, all the ingredients of concrete are homogeneously mixed and blended here. Once high-quality ready mix concrete is prepared, it is then transported to the construction site on a truck with a revolving drum called transit mixer. Without an efficient concrete plant, the successful completion of a construction project is just not possible.

What Are The Functions Of A Concrete Batching Plant?

The primary function of a concrete batching plant is to produce fresh concrete assuring its quality and strength. Accurately weighing the ingredients and monitoring the system and proportions of water is another vital function. Operating in a closed setting allows for running the processes without causing any environmental contamination. Primarily, batching plants synchronize all operations, so the process is quick and reliable. Having a well-maintained facility allows for powerful performance and outstanding delivery. This shortens the construction time and improves the project’s quality.

Different Types of Concrete Plants

Types of Concrete Batching Plants

As a site engineer or owner, you must be aware of the type of concrete batching plants you can make use of. Since it is a broad topic, we are trying to briefly cover the five major types of concrete batching plants.

Transit Mix or Dry Concrete Plant

Also known as ready-mix, the dry concrete plant produces a uniform mix through a double fold mixing mechanism. It weighs sand, cement, and gravel using manual or digital scales before dispatching. All of the materials are then poured right into a chute that opens into a truck. Since there is no provision to add water alongside the dry materials, it is weighed and released in the same chute into the mixer truck during transportation or on-site. For your information, dry plants can produce consistent mixtures in less than ten minutes. Moreover, while transporting the mix to the job site, it is combined for about 70-100 revolutions, so it does not harden on the way.

Central Mix or Wet Concrete Plant

Different components of the concrete mixture, such as cement, water, and aggregate, are mixed at a single point into a central system. This mix is also agitated, so it does not solidify while on the way. Comparatively, even the output is more extensive than dry batch concrete plants. This is why wet concrete batching plants have bigger units and are much needed in the case of mortar production. Usually, these plants are ideal for precast applications, ready mix, and civil infrastructures.

Combination or Half-Wet Concrete Plants

As the name suggests, combination concrete batching plants are combined to produce both wet and dry batches. On the other hand, the half-wet system premixes cement, water, and sand to form a slurry, which is then added to the truck along with the aggregate. Half-wet plants reduce the wear and tear of the central mixer and also substantially bring down the time of batching.

Stationary Concrete Plant

This plant type majorly concerns its location. It is designed to produce high-grade concrete. Stationary concrete plants make use of more flexible and reliable components. The plant is also easy to maintain and has a minimal rate of failure. It can produce a massive output with higher stability and increased efficiency. Construction projects such as building roads, tunnels, bridges, towers, etc. employ a stationary concrete batching plant. These are located at a certain distance from the original construction site, and the concrete from here is batched as well as transported in trucks. Stationary plants are easy to install, huge in size, and have a more large-scale capacity for concrete batching. Such plants are usually ideal for commercial projects that may have a higher demand or may last quite long.

Mobile Concrete Plant

Mobile or portable concrete batching plants run efficiently and are cost-effective. These contain all the necessary equipment needed to produce any batches of cement on site. The main advantage of this sort of a moving facility is that it can prepare concrete batches at different locations. It is the best choice for temporary projects, especially the ones where bigger equipment will not fit. At times when the stationary plants are located at not too easily reachable sites and also lead to higher costs, mobile concrete batching plants come to the rescue. These are compact and allow on-site concrete batching, and once the project is completed, the plant can be transported to another site. You can certainly avoid delays, but of course, these have less capacity than stationary concrete batching plants.

Premium Ready Mix Services In North Texas

Batching of concrete is an essential aspect of concrete construction. If the ingredients are not appropriately weighed, concrete will not be able to achieve the desired strength. This, in turn, lowers the durability of the structure, and you do not want that to happen, right?

For smaller projects, manual batching is feasible, but larger projects require dedicated batching processes for higher efficiency, speed, accuracy, and quality.

So whether you need ready mixed concrete for your residential projects or commercial projects in North Texas, contact us. The team at T&T Redi Mix LLC is always prepared to provide answers and support for your needs. Call us at (214) 785-8037 or contact us online for more information.